In a remarkable display of innovation and engineering prowess, Aurora Flight Sciences, in collaboration with Stratasys, has revolutionized the future of flight. Their ambitious project of creating a jet-powered, thrust-vectoring blended wing body remotely piloted aircraft is a testimony to the immense potential of 3D printing technology in the aerospace industry. This case study delves into how Stratasys® 3D printing technology was pivotal in meeting advanced customer needs, enabling the production of crucial parts and tooling. Witness the journey from design to flight, as this case study showcases the groundbreaking impact of 3D printing in building a jet-powered aircraft, pushing the boundaries of traditional aerospace design and manufacturing. Prepare to be amazed by a story that redefines the limits of what’s possible in the realm of unmanned flight and additive manufacturing.