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Urethane Casting Materials

urethane casting
Advanced Formula Polymers (AFPs) will exceed your expectations for urethane casting and short-run production. Utilized for clinical trials, product testing, alpha/beta builds, prototype and end-use parts, AFP offers an unmatched selection of materials to meet your applications. Materials exhibiting properties including UL94V-0 flame rating, MRI transparency and even impact resistant composite reinforced plastics are available.
urethane casting

Shore D Urethane (Rigid)

MaterialOverviewElongationFlexural ModulusFlexural StrengthIzod ImpactTensile ModulusTensile Strength

AFP3100


Our high Izod impact urethane for pre-production and production applications; Certified to USP Class VI requirements and RoHS 2 / REACH SVHC Compliant22%386,612 psi
(2,666 MPa)
15,574 psi
(107 MPa)
2.10 ft-lb/in
(112 J/m)
371,155 psi
(2,559 MPa)
10,010 psi
(69 MPa)

AFP3100FR


Our most widely used urethane for production applications with a UL 94 V-0 flammability listing at .1” thickness. RoHS 2 / REACH SVHC Compliant25%424,275 psi
(2,925 MPa)
15,445 psi
(106 MPa)
1.60 ft-lb/in
(85 J/m)
381,675 psi
(2,632 MPa)
10,650 psi
(73 MPa)

AFP3105FR


Used for fire retardant applications in thinner sections. Meets the requirements of FAR 28.853 for flammability in 0.043 inch (1.1 mm) thickness; RoHS 2 / REACH SVHC25%436,000 psi
(3,000 MPa)
16,700 psi
(115 MPa)
1.42 ft-lb/in
(75 J/m)
390,000 psi
(2,690 MPa)
10,600 psi
(73 MPa)

AFP3320


Used for very high temp applications; Heat deflection of 346F at 264 psi test; RoHS 2 / REACH SVHC Compliant10%325,000 psi
(2,240 MPa)
16,000 psi
(110 MPa)
1.20ft-lb/in
(33 J/m)
10,500 psi
(72 MPa)

AFP3400


Used for applications that require flexibility having a low Flexural Mod. of 116,061 psi and high Izod Impact strength of 4.40ft.lbs/inch. Simulates HDPE and Polypropylene.100%72,500 psi
(500 MPa)
4,300 psi
(30 MPa)
76,800 psi
(530 MPa)
3,600 psi
(25 MPa)

AFP3600


Used for applications that require a clear material; can also be tinted easily; has good heat resistance and best for smaller geometries.155%129,000 psi
(889 MPa)
5,060 psi
(35 MPa)
1.23ft-lb/in
(65 J/m)
127,000 psi
(875 MPa)
4,230 psi
(29 MPa)

PT8958


Used primarily in production applications of medium to large parts that require MRI transparency and a UL 94V0 registered flame rating.34%422,913 psi
(2,915 MPa)
16,935 psi
(116 MPa)
1.70 ft-lb/in
(90 J/m)
389,590 psi
(2,686 MPa)
11,380 psi
(78 MPa)

RC 79D


Used primarily in production applications of smaller parts that require MRI transparency and a UL 94V0 registered flame rating.6%300,000 psi
(2,060 MPa)
10,000 psi
(69 MPa)
0.60 ft-lb/in
(32 J/m)
6,000 psi
(41 MPa)

U0080DC-L


Used for applications that require a clear material; can also be tinted easily; has good heat resistance and best for larger geometries.20%300,000 psi
(2,070 MPa)
11,200 psi
(77 MPa)
1.10 ft-lb/in
(58 J/m)
270,000 psi
(1,860 MPa)
8,300 psi
(57 MPa)

CompositeCast with AFP3100FR


A glass composite sheet filled version of our most widely used urethane for production applications with a UL 94 V-0 flammability listing at .1” thickness. RoHS 2 / REACH SVHC Compliant. Parts exhibit enhanced flexural and impact properties.2.6%567,000 psi
(3,900 MPa)
4.22 ft-lb/in
(225 J/m)
556,000 psi
(3,900 MPa)
11,000 psi
(75 MPa)

CompositeCast with PT8958


A glass composite sheet filled version of our MRI transparent production urethane used for medium to large parts that require MRI transparency and a UL 94V0 registered flame rating. Parts exhibit enhanced flexural and impact properties.2.6%582,000 psi
(4,012 MPa)
3.20 ft-lb/in
(190 J/m)
601,000 psi
(4,143 MPa)
12,200 psi
(84 MPa)

Materials

AFP3100


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OVERVIEW

Our high Izod impact urethane for pre-production and production applications; Certified to USP Class VI requirements and RoHS 2 / REACH SVHC Compliant
ELONGATION

22%
FLEXURAL MODULUS

386,612 psi

(2,666 MPa)
FLEXURAL STRENGTH

15,574 psi

(107 MPa)
IZOD IMPACT

2.10 ft-lb/in

(112 J/m)
TENSILE MODULUS

371,155 psi

(2,559 MPa)
TENSILE STRENGTH

10,010 psi

(69 MPa)

Materials

AFP3100FR


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OVERVIEW

Our most widely used urethane for production applications with a UL 94 V-0 flammability listing at .1” thickness. RoHS 2 / REACH SVHC Compliant
ELONGATION

25%
FLEXURAL MODULUS

424,275 psi

(2,925 MPa)
FLEXURAL STRENGTH

15,445 psi

(106 MPa)
IZOD IMPACT

1.60 ft-lb/in

(85 J/m)
TENSILE MODULUS

381,675 psi

(2,632 MPa)
TENSILE STRENGTH

10,650 psi

(73 MPa)

Materials

AFP3105FR


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OVERVIEW

Used for fire retardant applications in thinner sections. Meets the requirements of FAR 28.853 for flammability in 0.043 inch (1.1 mm) thickness; RoHS 2 / REACH SVHC
ELONGATION

25%
FLEXURAL MODULUS

436,000 psi

(3,000 MPa)
FLEXURAL STRENGTH

16,700 psi

(115 MPa)
IZOD IMPACT

1.42 ft-lb/in

(75 J/m)
TENSILE MODULUS

390,000 psi

(2,690 MPa)
TENSILE STRENGTH

10,600 psi

(73 MPa)

Materials

AFP3320


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OVERVIEW

Used for very high temp applications; Heat deflection of 346F at 264 psi test; RoHS 2 / REACH SVHC Compliant
ELONGATION

10%
FLEXURAL MODULUS

325,000 psi

(2,240 MPa)
FLEXURAL STRENGTH

16,000 psi

(110 MPa)
IZOD IMPACT

1.20ft-lb/in

(33 J/m)
TENSILE MODULUS

TENSILE STRENGTH

10,500 psi

(72 MPa)

Materials

AFP3400


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OVERVIEW

Used for applications that require flexibility having a low Flexural Mod. of 116,061 psi and high Izod Impact strength of 4.40ft.lbs/inch. Simulates HDPE and Polypropylene.
ELONGATION

100%
FLEXURAL MODULUS

72,500 psi

(500 MPa)
FLEXURAL STRENGTH

4,300 psi

(30 MPa)
IZOD IMPACT

TENSILE MODULUS

76,800 psi

(530 MPa)
TENSILE STRENGTH

3,600 psi

(25 MPa)

Materials

AFP3600


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OVERVIEW

Used for applications that require a clear material; can also be tinted easily; has good heat resistance and best for smaller geometries.
ELONGATION

155%
FLEXURAL MODULUS

129,000 psi

(889 MPa)
FLEXURAL STRENGTH

5,060 psi

(35 MPa)
IZOD IMPACT

1.23ft-lb/in

(65 J/m)
TENSILE MODULUS

127,000 psi

(875 MPa)
TENSILE STRENGTH

4,230 psi

(29 MPa)

Materials

PT8958


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OVERVIEW

Used primarily in production applications of medium to large parts that require MRI transparency and a UL 94V0 registered flame rating.
ELONGATION

34%
FLEXURAL MODULUS

422,913 psi

(2,915 MPa)
FLEXURAL STRENGTH

16,935 psi

(116 MPa)
IZOD IMPACT

1.70 ft-lb/in

(90 J/m)
TENSILE MODULUS

389,590 psi

(2,686 MPa)
TENSILE STRENGTH

11,380 psi

(78 MPa)

Materials

RC 79D


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OVERVIEW

Used primarily in production applications of smaller parts that require MRI transparency and a UL 94V0 registered flame rating.
ELONGATION

6%
FLEXURAL MODULUS

300,000 psi

(2,060 MPa)
FLEXURAL STRENGTH

10,000 psi

(69 MPa)
IZOD IMPACT

0.60 ft-lb/in

(32 J/m)
TENSILE MODULUS

TENSILE STRENGTH

6,000 psi

(41 MPa)

Materials

U0080DC-L


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OVERVIEW

Used for applications that require a clear material; can also be tinted easily; has good heat resistance and best for larger geometries.
ELONGATION

20%
FLEXURAL MODULUS

300,000 psi

(2,070 MPa)
FLEXURAL STRENGTH

11,200 psi

(77 MPa)
IZOD IMPACT

1.10 ft-lb/in

(58 J/m)
TENSILE MODULUS

270,000 psi

(1,860 MPa)
TENSILE STRENGTH

8,300 psi

(57 MPa)

Materials

CompositeCast with AFP3100FR


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OVERVIEW

A glass composite sheet filled version of our most widely used urethane for production applications with a UL 94 V-0 flammability listing at .1” thickness. RoHS 2 / REACH SVHC Compliant. Parts exhibit enhanced flexural and impact properties.
ELONGATION

2.6%
FLEXURAL MODULUS

567,000 psi

(3,900 MPa)
FLEXURAL STRENGTH

IZOD IMPACT

4.22 ft-lb/in

(225 J/m)
TENSILE MODULUS

556,000 psi

(3,900 MPa)
TENSILE STRENGTH

11,000 psi

(75 MPa)

Materials

CompositeCast with PT8958


download btn 1
OVERVIEW

A glass composite sheet filled version of our MRI transparent production urethane used for medium to large parts that require MRI transparency and a UL 94V0 registered flame rating. Parts exhibit enhanced flexural and impact properties.
ELONGATION

2.6%
FLEXURAL MODULUS

582,000 psi

(4,012 MPa)
FLEXURAL STRENGTH

IZOD IMPACT

3.20 ft-lb/in

(190 J/m)
TENSILE MODULUS

601,000 psi

(4,143 MPa)
TENSILE STRENGTH

12,200 psi

(84 MPa)

Expanding Foam

MaterialDescriptionApplicationsColor / AppearanceDensity

Foam-Flex V412


Flexible, Soft, variable density foam ranging from 4-12 lbs. used in special FX, medical training and prototype seat and cushion applications.Bumper/crash pads, arm rest/seat cushions, movie props, thermal insulation, sound dampening, impact protection, custom packagingLight Yellow4 – 12 lb/ft3
(64 – 192 mg/cc)

Foam-Flex V915


Flexible, Lively, variable density foam ranging from 9-15 lbs. used in special FX, medical training and prototype seat and cushion applications.Bumper/crash pads, arm rest/seat cushions, movie props, thermal insulation, sound dampening, impact protection, custom packagingLight Yellow9 – 15 lb/ft3
(144 – 240 mg/cc)

Foam-Flex

V1232
Flexible, Tough, variable density foam ranging from 12-32 lbs. used in special FX, medical training and prototype seat and cushion applications.Bumper/crash pads, arm rest/seat cushions, movie props, thermal insulation, sound dampening, impact protection, custom packagingLight Yellow12 – 32 lb/ft3
(192 – 512 mg/cc)

Foam-Rigid V316


Rigid, variable density foam ranging from 3-16 lbs. used in special FX, flotation, device/equipment insulation and prototype part applications.Thermal insulation, sound dampening, custom packaging, encapsulationLight Yellow3 – 16 lb/ft3
(48 – 256 mg/cc)

Materials

Foam-Flex V412


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DESCRIPTION

Flexible, Soft, variable density foam ranging from 4-12 lbs. used in special FX, medical training and prototype seat and cushion applications.
APPLICATIONS

Bumper/crash pads, arm rest/seat cushions, movie props, thermal insulation, sound dampening, impact protection, custom packaging
COLOR / APPEARANCE

Light Yellow
DENSITY

4 – 12 lb/ft³

(64 – 192 mg/cc)

Materials

Foam-Flex V915


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DESCRIPTION

Flexible, Lively, variable density foam ranging from 9-15 lbs. used in special FX, medical training and prototype seat and cushion applications.
APPLICATIONS

Bumper/crash pads, arm rest/seat cushions, movie props, thermal insulation, sound dampening, impact protection, custom packaging
COLOR / APPEARANCE

Light Yellow
DENSITY

9 – 15 lb/ft³

(144 – 240 mg/cc)

Materials

Foam-Flex V1232


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DESCRIPTION

Flexible, Tough, variable density foam ranging from 12-32 lbs. used in special FX, medical training and prototype seat and cushion applications.
APPLICATIONS

Bumper/crash pads, arm rest/seat cushions, movie props, thermal insulation, sound dampening, impact protection, custom packaging
COLOR / APPEARANCE

Light Yellow
DENSITY

12 – 32 lb/ft³

(192 – 512 mg/cc)

Materials

Foam-Rigid V316


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DESCRIPTION

Rigid, variable density foam ranging from 3-16 lbs. used in special FX, flotation, device/equipment insulation and prototype part applications.
APPLICATIONS

Thermal insulation, sound dampening, custom packaging, encapsulation
COLOR / APPEARANCE

Light Yellow
DENSITY

3 – 16 lb/ft³

(48 – 256 mg/cc)

Silicone (Compression Cast Materials)

MaterialOverviewElongationDensityShore A HardnessTear StrengthTensile Strength

AFS15


Soft, 15 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.350%0.04 lb/in3
(1.06 g/cc)
15A60 pli
(10.5 N/mm)
320 psi
(2.21 MPa)

AFS30


Soft, 30 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.400%0.04 lb/in3
(1.06 g/cc)
30A65 pli
(11.4 N/mm)
700 psi
(4.83 MPa)

AFS40


Medium Soft, 40 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.340%40A125 pli
(21.9 N/mm)
850 psi
(5.86 MPa)

AFS50


Medium Soft, 50 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.325%50A87 pli
(15.2 N/mm)
620 psi
(4.27 MPa)

AFS60


Medium hard, 60 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.225%0.048 lb/in3
(1.34 g/cc)
60A85 pli
(14.9 N/mm)
754 psi
(5.2 MPa)

Materials

AFS15


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OVERVIEW

Soft, 15 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.
ELONGATION

350%
DENSITY

0.04 lb/in³

(1.06 g/cc)
SHORE A HARDNESS

15A
TEAR STRENGTH

60 pli

(10.5 N/mm)
TENSILE STRENGTH

320 psi

(2.21 MPa)

Materials

AFS30


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OVERVIEW

Soft, 30 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.
ELONGATION

400%
DENSITY

0.04 lb/in³

(1.06 g/cc)
SHORE A HARDNESS

30A
TEAR STRENGTH

65 pli

(11.4 N/mm)
TENSILE STRENGTH

700 psi

(4.83 MPa)

Materials

AFS40


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OVERVIEW

Medium Soft, 40 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.
ELONGATION

340%
DENSITY

SHORE A HARDNESS

40A
TEAR STRENGTH

125 pli

(21.9 N/mm)
TENSILE STRENGTH

850 psi

(5.86 MPa)

Materials

AFS50


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OVERVIEW

Medium Soft, 50 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.
ELONGATION

325%
DENSITY

SHORE A HARDNESS

50A
TEAR STRENGTH

87 pli

(15.2 N/mm)
TENSILE STRENGTH

620 psi

(4.27 MPa)

Materials

AFS60


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OVERVIEW

Medium hard, 60 Shore A silicone rubber used for preproduction and production parts like keypads, seals and gaskets.
ELONGATION

225%
DENSITY

0.048 lb/in³

(1.34 g/cc)
SHORE A HARDNESS

60A
TEAR STRENGTH

85 pli

(14.9 N/mm)
TENSILE STRENGTH

754 psi

(5.2 MPa)

Shore A Urethane (Elastomeric)

MaterialOverviewElongationDensityShore A HardnessTear StrengthTensile Strength

E1005AL


Extra Soft, 5 Shore A Elastomer used for production parts, special effects props and medical training models; RoHs/REACH Compliant1,400%0.0365 lb/in3
(1.01 g/cc)
5A40 pli
(7,000 N/m)
440 psi
(3.03 MPa)

E1015AL


Soft, 15 Shore A Elastomer used for production parts, special effects props and medical training models; RoHs/REACH Compliant1,000%0.0376 lb/in3
(1.04 gm/cc)
15A57 pli
(10,000 N/m)
602 psi
(4.15 MPa)

E1025AL



Soft, 25 Shore A Elastomer used for production parts, special effects props and medical training models; RoHs/REACH Compliant1,150%0.0372 lb/in3
(1.03 gm/cc)
25A68 pli
(12,000 N/m)
740 psi
(5.1 MPa)

E1030AL


Soft, 30 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs/REACH Compliant2000%0.0372 lb/in3
(1.03 gm/cc)
30A100 pli
(17,500 N/m)
450 psi
(3.1 MPa)

E1040AL


Medium Soft, similar to a pencil eraser 40 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs Compliant835%40A96 pli
(16,812 N/m)
866 psi
(5.97 MPa)

E1050AL


Medium Soft, similar to a Door Seal 50 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs Compliant718%0.0383 lb/in3
(1.06 gm/cc)
50A107 pli
(18,739 N/m)
944 psi
(6.5 MPa)

E1060AL


Medium Hard, 60 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs Compliant625%0.0387 lb/in3
(1.07 gm/cc)
60A150 pli
(26,269 N/m)
1,260 psi
(8.69 MPa)

E1070AB


Medium Hard, similar to automotive tire tread 70 Shore A Elastomer used for production parts and special effects props; RoHs Compliant1147%0.0394 lb/in3
(1.09 gm/cc)
70A245 pli
(42,906 N/m)
1,803 psi
(12.43 MPa)

E1080AB


Hard, similar to Hydraulic O-Rings 80 Shore A Elastomer used for production parts and special effects props; RoHs Compliant736%0.0401 lb/in3
(1.11 gm/cc)
80A375 pli
(65,673 N/m)
3,879 psi
(26.74 MPa)

E1090AB


Hard, similar to a squeegee 90 Shore A Elastomer used for production parts and special effects props; RoHs Compliant776%0.0394 lb/in3
(1.09 gm/cc)
90A394 pli
(69,000 N/m)
3,112 psi
(21.46 MPa)

E1095AB


Hard, similar to a shopping cart wheel 95 Shore A Elastomer used for production parts, strain reliefs and special effects props; RoHs Compliant595%0.0401 lb/in3
(1.11 gm/cc)
95A433 pli
(75,830 N/m)
4,189 psi
(28.88 MPa)

Materials

E1005AL


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OVERVIEW

Extra Soft, 5 Shore A Elastomer used for production parts, special effects props and medical training models; RoHs/REACH Compliant
ELONGATION

1,400%
DENSITY

0.0365 lb/in³

(1.01 g/cc)
SHORE A HARDNESS

5A
TEAR STRENGTH

40 pli

(7,000 N/m)
TENSILE STRENGTH

440 psi

(3.03 MPa)

Materials

E1015AL


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OVERVIEW

Soft, 15 Shore A Elastomer used for production parts, special effects props and medical training models; RoHs/REACH Compliant
ELONGATION

1,000%
DENSITY

0.0376 lb/in³

(1.04 gm/cc)
SHORE A HARDNESS

15A
TEAR STRENGTH

57 pli

(10,000 N/m)
TENSILE STRENGTH

602 psi

(4.15 MPa)

Materials

E1025AL


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OVERVIEW

Soft, 25 Shore A Elastomer used for production parts, special effects props and medical training models; RoHs/REACH Compliant
ELONGATION

1,150%
DENSITY

0.0372 lb/in³

(1.03 gm/cc)
SHORE A HARDNESS

25A
TEAR STRENGTH

68 pli

(12,000 N/m)
TENSILE STRENGTH

740 psi

(5.1 MPa)

Materials

E1030AL


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OVERVIEW

Soft, 30 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs/REACH Compliant
ELONGATION

2000%
DENSITY

0.0372 lb/in³

(1.03 gm/cc)
SHORE A HARDNESS

30A
TEAR STRENGTH

100 pli

(17,500 N/m)
TENSILE STRENGTH

450 psi

(3.1 MPa)

Materials

E1040AL


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OVERVIEW

Medium Soft, similar to a pencil eraser 40 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs Compliant
ELONGATION

835%
DENSITY

SHORE A HARDNESS

40A
TEAR STRENGTH

96 pli

(16,812 N/m)
TENSILE STRENGTH

866 psi

(5.97 MPa)

Materials

E1050AL


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OVERVIEW

Medium Soft, similar to a Door Seal 50 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs Compliant
ELONGATION

718%
DENSITY

0.0383 lb/in³

(1.06 gm/cc)
SHORE A HARDNESS

50A
TEAR STRENGTH

107 pli

(18,739 N/m)
TENSILE STRENGTH

944 psi

(6.5 MPa)

Materials

E1060AL


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OVERVIEW

Medium Hard, 60 Shore A Elastomer used for production parts, over molding, special effects props and medical training models; RoHs Compliant
ELONGATION

625%
DENSITY

0.0387 lb/in³

(1.07 gm/cc)
SHORE A HARDNESS

60A
TEAR STRENGTH

150 pli

(26,269 N/m)
TENSILE STRENGTH

1,260 psi

(8.69 MPa)

Materials

E1070AB


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OVERVIEW

Medium Hard, similar to automotive tire tread 70 Shore A Elastomer used for production parts and special effects props; RoHs Compliant
ELONGATION

1147%
DENSITY

0.0394 lb/in³

(1.09 gm/cc)
SHORE A HARDNESS

70A
TEAR STRENGTH

245 pli

(42,906 N/m)
TENSILE STRENGTH

1,803 psi

(12.43 MPa)

Materials

E1080AB


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OVERVIEW

Hard, similar to Hydraulic O-Rings 80 Shore A Elastomer used for production parts and special effects props; RoHs Compliant
ELONGATION

736%
DENSITY

0.0401 lb/in³

(1.11 gm/cc)
SHORE A HARDNESS

80A
TEAR STRENGTH

375 pli

(65,673 N/m)
TENSILE STRENGTH

3,879 psi

(26.74 MPa)

Materials

E1090AB


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OVERVIEW

Hard, similar to a squeegee 90 Shore A Elastomer used for production parts and special effects props; RoHs Compliant
ELONGATION

776%
DENSITY

0.0394 lb/in³

(1.09 gm/cc)
SHORE A HARDNESS

90A
TEAR STRENGTH

394 pli

(69,000 N/m)
TENSILE STRENGTH

3,112 psi

(21.46 MPa)

Materials

E1095AB


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OVERVIEW

Hard, similar to a shopping cart wheel 95 Shore A Elastomer used for production parts, strain reliefs and special effects props; RoHs Compliant
ELONGATION

595%
DENSITY

0.0401 lb/in³

(1.11 gm/cc)
SHORE A HARDNESS

95A
TEAR STRENGTH

433 pli

(75,830 N/m)
TENSILE STRENGTH

4,189 psi

(28.88 MPa)

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