Polyjet technology allows you to produce reliable, low-volume moulds ready for use in as little as one day.
Because injection moulds used to produce liquid silicone rubber (LSR) parts are typically too expensive for low-volume production, manufacturers often resort to labour-intensive manual casting methods that can result in moulds that stick or deform. 3D printing with PolyJet technology is an attractive alternative. Reliable, low-volume moulds can be ready for use in as little as one day.
Using 3D printed molds, LSR parts can be produced in just one or two days. After designing the mold in CAD, it is printed, often overnight, without operator attendance or added time for complex designs.
PolyJet technology provides an alternative method for producing molds for LSR parts with dramatic time and cost savings. This 3D printing process builds objects layer by layer, using data from computer aided design (CAD) files.
With an inkjet-like process, PolyJet technology delivers extremely high-resolution molds with smooth surfaces. PolyJet molds preserve fine details and deliver smooth surface finishes.
Rapid response to design changes and can withstand extreme temperatures, making it an ideal choice for components used in automobiles and other outdoor applications. This process also produces pliable, durable parts in high volumes.
| Average lead time savings: | 70% – 90% |
|---|---|
| Average cost savings: | 30% – 85% |
| Molds: |
Overnight production Smooth, mold-ready finish High resolution for fine details |
| LSR parts: |
Production materials for exact characteristics Complex, intricate designs |
| Revisions: | Rapid response to design changes |
*Typical time and cost savings derived from numerous end-user analysis, testimonials and feedback. Actual savings may vary based upon numerous factors, including traditional time/cost, part geometry and utilized technology.
| Average lead time savings: | 70% - 85% |
|---|---|
| Average cost savings: | 75% - 85% |
| Greater design freedom: |
Internal vacuum channels Consolidated assemblies Complex geometry Integrated components |
| Greater performance: |
Lightweight/low mass Optimized designs Impact dampening Non-marring Increased velocity Extended preventative maintenance cycles |
| Rapid response: |
In-house fabrication Redesign as needed Reduced downtime |
Produce complex LSR Moulds quickly and cost-effectively.