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Revolutionising Orthotic Manufacturing: A 3D Printing Success Story

By STG September 20, 2024

In the realm of orthotics, innovation meets efficiency as Objective3D’s leading customer, GO Orthotics, embraces 3D printing technology. Founder Tim Ganley shares how their strategic partnership with Stratasys, utilizing the H350™SAF™Technology Printer, revolutionized their approach.

1. Orthotics 3D Printing for Superior Outcomes

GO Orthotics seized the opportunity to lead in advanced orthotic manufacturing by adopting 3D printing. Tim Ganley emphasizes, “We just couldn’t do what we do now with traditional manufacturing methods. 3D printing really opened up new opportunities to create better outcomes for patients.”

2. Precision with H350 and PA11 Material

The H350’s SAF technology allowed GO Orthotics to reduce costs without compromising quality. Tim highlights the printer’s ability to efficiently nest foot orthoses within the build chamber, optimizing material consumption and reducing cost per part. The High Yield PA11 material, sourced sustainably from castor seeds, ensures high-quality surface finish, dimensional accuracy, and flexibility, enhancing longevity and therapeutic benefits.

Orthotic manufacturing 02024b

3. Unmatched Design Capabilities

3D printing with PA11 enables intricate orthotic designs, offering greater choice and specification for clients. Tim mentions, “We can make our orthotic designs much more intricate, varying thickness, adding reinforcing areas, and blending flexibility. Ultimately, 3D printing of orthotics has enabled greater choice for our clients when it comes to orthotic prescription and design specification.”

4. Confidence in Additive Manufacturing

GO Orthotics prioritized customer confidence during the transition to 3D printing. Working closely with key clients, they demonstrated positive outcomes, addressing concerns about product longevity and therapeutic effectiveness. The hands-off process of the H350 allowed for faster production, enabling staff to focus on hand finishing with specialized covers and padding.

Conclusion: Setting New Standards in Orthotic Innovation

The synergy between the H350 and PA11 has empowered GO Orthotics to set a new standard for custom orthotics. Their commitment to eco-conscious manufacturing practices, onsite additive manufacturing capabilities, and the adoption of Stratasys High Yield PA11 material position them as pioneers in New Zealand’s orthotic landscape. Stratasys’ technology ensures they stay competitive, meeting strategic goals and delivering cutting-edge orthotics efficiently to patients.

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