Formlabs
330 × 330 × 565 mm build volume for full-scale production-quality parts.
Up to 50% lower part cost than legacy powder bed fusion systems.
Produce thousands more parts per week with 30%+ packing density.
Real-time failure prevention helps maximise uptime and protect yield.
The Formlabs Fuse X1 brings industrial SLS production into a more accessible, compact, and simplified workflow. Designed for manufacturers, engineers, product teams, and service bureaus, the Fuse X1 enables large-format, production-quality parts with a massive 330 × 330 × 565 mm build volume and a 61.5L print capacity.
With over 30% packing density, Fuse X1 allows teams to manufacture thousands of end-use parts in days, not weeks. It delivers up to 50% lower part cost than legacy powder bed fusion systems, while taking up less than half the floorspace of traditional industrial systems.
Powered by Adaptive Thermal Control and AI-driven Print Intelligence, Fuse X1 maintains stable powder temperatures, enables flexible packing, and detects print anomalies in real time to help prevent failures before they impact your build. The system is designed to install quickly, fit through a standard door, and begin printing from day one — without dedicated operators or major facility upgrades.
Produce full-scale, production-quality parts in a massive 330 × 330 × 565 mm build volume. With 61.5L of capacity, Fuse X1 gives teams the freedom to print larger components or pack more end-use parts into each build.
Fuse X1 delivers up to 50% lower part cost than legacy powder bed fusion systems and is cost-competitive with injection molding for tens of thousands of parts. This makes it ideal for manufacturers looking to scale production without high tooling costs.
With 30%+ packing density and 3X throughput compared to industrial competitors, Fuse X1 helps businesses produce thousands more parts per week. Most large builds complete in under 24 hours, with same-day large parts possible in as little as 5 hours.
Formlabs Fuse X1
Specifications | Formlabs Fuse X1 |
|---|---|
| Technology | Selective Laser Sintering (SLS) |
| Build Volume (W x D x H) | 330 × 330 × 565 mm / 13.0 × 13.0 × 22.2 in |
| Build Capacity | 61.5 L |
| Layer Thickness | 110 microns / 0.004 in |
| Laser Type | Ytterbium Fiber, 120 W |
| Laser Spot Size | 330 microns / 0.012 in |
| Throughput | 0.330 sintered kg/hr |
| Max Packing Density | 30%+ volume / 48%+ mass |
| Material Refresh Rate | As low as 20% |
| Materials | Nylon 12, Nylon 11*, Nylon 12 GF**, TPU**, Open Material Mode |
| Print Intelligence | AI-powered real-time print failure prevention |
| Footprint | 1.3 m² / 14.1 ft² |
Power Requirements | 200–240 VAC single phase, 50/60Hz, 50A rating |
| Warranty and Services | Production and Self-Service plans available |
Large Format SLS, Simplified
Prepare
Fuse X1 enables fast, high-capacity printing for large parts and dense production builds. Most large builds complete in under 24 hours, while same-day large parts can be produced in as little as 5 hours.
AI-powered Print Intelligence detects and masks anomalies in real time, helping protect yield, reduce the risk of print failure, and keep production moving.
The Fuse X1 Build Unit enables fast changeovers between print jobs. Roll one build unit out, roll the next one in, and start the next print with blind-mate power and data connectors.
Built-in insulation allows the previous build to cool naturally inside the build unit, so your printer can move straight into the next job with minimal downtime.
Fuse Sift X1 keeps powder breakout clean, efficient, and easy to manage. With integrated compressed air, a sealed glovebox, and a dedicated parts hatch, operators can unpack builds while reducing mess and manual handling.
Fuse Sift X1 has capacity for 3 to 5 full builds of used powder and automatically transports powder to the Mix Kit for streamlined material recovery and reuse.
Enhance the appearance and performance of SLS parts with Fuse Blast. The new 400 mm Fuse Blast Large Tumbler Basket fits 2–3X Fuse build volumes and processes 50% more parts per cycle.
For applications requiring smoother, semi-gloss, or dye-ready surfaces, the optional Polishing System upgrade helps deliver professional-quality finishing with less manual effort.
Take large-format SLS production to the next level with the complete Fuse X1 ecosystem. By combining Fuse X1 with the Fuse X1 Build Unit, Fuse Sift X1, and Fuse Blast, teams can create a streamlined workflow from print preparation through to powder recovery and finished parts.
Designed for speed, reliability, and production efficiency, the Fuse X1 ecosystem helps manufacturers produce more parts per week, reduce part costs, minimise manual handling, and bring industrial SLS production in-house without the complexity of traditional powder bed fusion systems.
Our team of application and industry engineers are here to help. We can answer any questions you about range of materials, printing applications, or features of the printer. If we feel there is a more optimal solution that suits your requirements, we will recommend it.
If you’re looking for a company that can help you innovate the way you manufacture & prototype, Objective 3D is the company for you. We offer a wide range of specialised 3D printers, 3D scanners, material and software options to choose from, so you can find the perfect solution for your needs. We work with some of the leading industries in the world, including medical, automotive, and aerospace, so we have a deep understanding of the specific needs and challenges that our clients face. Our team of experienced application engineers are on hand to provide you with the support and guidance you need throughout every stage of your product’s lifecycle.
What sets Objective 3D apart from other companies is our daily use of the technology we promote. Our state-of-the-art service bureau houses 12+ different 3D printing technologies, and we print thousands of parts every year, from small tooling aids, patient specific models, and large industrial parts. This gives us a deep understanding of the capabilities and limitations of each solution, so we can provide you with the best possible option.
Objective 3D provides same-day phone support with a quick response time any day of the year. We can also assist you with overflow of work, machine downtime, and complex supply chain issues, where you tap into our technology on a contract basis, giving you access to our on-demand 24 hour ISO accredited printing facility, equipped with 24 printers, part finishing lab, and in-house team of dedicated application engineers, ready to serve you.
Our mission is to revolutionise the way businesses manufacture today, so you can build a better tomorrow. Contact us today to find out more.
