DESKTOP METAL STUDIO
Office-friendly metal 3D printing.
Designed as an end-to-end solution, it’s the
only way to print complex metal parts in-house.
Available from July 2018.
10x cheaper
The Studio system is up to ten times cheaper than comparable laser-based systems. With purchase and payment plan pricing options, it’s the only metal 3D printing system that is cost-effective for engineering teams.
Safe
NO Hazardous Powders
NO Respirators
NO External Ventilation
NO 480V 3-Phase Power
NO Stress Relief
NO Dedicated Operators
NO Welded Supports
NO Special Facilities
NO Dangerous Lasers
NO 3rd Party Equipment
An end-to-end solution
The Studio System is a three-part solution that automates metal 3D printing. Tightly integrated through Desktop Metal’s cloud-based software – FABRICATE™, it delivers a seamless workflow for printing complex metal parts in-house—from digital file to sintered part.
The printer shapes the parts
Unlike laser-based systems that selectively melt metal powder, the printer extrudes bound metal rods—similar to how an FDM printer works. This eliminates the safety requirements often associated with metal 3D printing while enabling new features like the use of closed-cell infill for lightweight strength.
How it works
Unlike laser-based systems that selectively melt metal powder, the Studio printer extrudes bound metal rods–similar to how a plastic FDM printer works. This eliminates the safety requirements associated with metal 3D printing while opening up new alloys and enabling new features like the use of closed-cell infill for lightweight strength.
SPEED: 16cm³/hr
LAYER HEIGHT: 50µm
BUILD AREA: 300mm(W) x 200mm(D) x 200mm(H)
The debinder prepares green parts for sintering
The debinder prepares green parts for sintering by dissolving primary binder. With a low emission design, it requires no external ventilation and is safe for an office environment. Automatic fluid distillation and recycling means there is no need to refill between each cycle.
FLUID VOLUME: 17.4L max
VAPOUR MANAGEMENT: no external ventilation required
FOOT PRINT: 740mm(W) x 1020mm(H) x 570mm(D)
The furnace sinters the parts
Fully-automated with closed-loop thermal control, the furnace is the first to deliver industrial-strength sintering and an office-friendly package. Built-in profiles are tuned to every build and material to ensure uniform heating and cooling without the residual stresses introduced in laser-based systems.
GAS CONNECTION: 2 x 900L onboard canisters
PEAK TEMP: 1400°C
FOOT PRINT: 1380mm(W) x 1620mm(D) x 750mm(H)
Prototype and mass produce with the same alloys
We designed our systems to use the same MIM (Metal Injection Molding) materials. This opens up an ecosystem of low-cost, high-quality alloys with a mature supply chain and well-studied process controls.
200+ compatible alloys
By enabling the use of metal powders from the MIM industry, our systems have access to a wide range of existing materials—from steels and aluminum to superalloys and titanium.
Up to 80% cheaper
Laser-based systems require specially formulated, cost-prohibitive metal powders. We use metal powder with a wide particle size distribution, enabling much lower materials costs.
The process
The Studio system is the only end-to-end solution for metal 3D printing. The printer and furnace were designed together, making it possible for precise control of the entire workflow automatically.
Step 1: PREP
Digital Model
The software accepts native CAD file formats–not just STL. Web-based, it runs on a remote or local server so that it is possible to manage jobs from any device securely.
Step 2: PRINT
Green Part
Similar to FDM, the Studio printer shapes a “green” part layer-by-layer by heating and extruding specially formulated bound metal rods. The green part can be easily sanded by hand.
Step 3: DEBIND AND SINTER
Sintered Part
A portion of the plastic binder is first removed. The furnace then heats the part to temperatures near melting, causing the metal powder to densify to 96-99.8%.
Step 4: POST PROCESS
Finished Part
Apply optional finishing methods such as machining or bead blasting for critical tolerances and finishes. Supports are removed by hand.
Materials
The Studio System brings a wide range of critical alloys to 3D printing—including stainless steels, copper, and tool steels. Each alloy undergoes rigorous qualification by world-leading materials scientists, and our core materials consistently meet or exceed industry standards.
Core Alloys
17-4PH
Stainless steel for strength and corrosion resistance
316 L
Stainless steel for corrosion resistance at high temps
Inconel 625
Superalloy for strength and corrosion resistance at high temperatures
AISI 4140
Low alloy, mid-carbon steel for high strength and toughness
Copper
For thermal and electrical conductivity
H13
Tool steel for hardness and abrasion resistance at elevated temperatures
Kovar
Controlled thermal expansion alloy
Case Studies
Built-Rite Tool & Die
Injection moulding firm investigates quick-turn mould application, identifies 90% cost savings. Download Now
Lumenium
Desktop Metal Studio System™ for rapid prototyping: Virginia-based startup to reduce product development timeline by 25%. Download Now